:: IMTMA Training Centre ::

In today's competitive environment and increased level of globalization, Indian industries need to adopt World-Class Manufacturing Practices for achieving zero defects in a consistent manner. World-Class manufacturing strategies focus on product quality, JIT Production techniques, eliminating waste, workforce management, agility in meeting customer requirements and lean cum learning organisation. Implementing world class manufacturing practices will enable the company to be one of the best in each field viz. Quality, Price, Delivery speed, Delivery reliability, Agility and creativity.

Objective of this 2 day program is to learn, refresh and understand the methodology and manufacturing techniques through case studies, group discussions, interactive sessions with industry experts who have years of experience in successfully implementing manufacturing problem solving techniques and quality management systems in various production units.

Zero defect program planning
Importance of Basic Applied Industrial Statistics for zero defects, Normal Distribution
Process, Process Mapping 7M s
Competency Mapping, Multi Skilling, Bench Marking, X bar & 6s control Chronic & Sporadic defects handling
Matrix Diagram - Critical characteristics
Improvement of FMEA ,doing FMEA link to shop floor and how to get good results
Set up Approval of Process & Loss Function
Statistical Process Control and Process Stability, Capability Cpk ST, LT
Drawing Tolerance and Product Approval
Cost of Quality and its relevance to Manufacturing
PDCA - Importance of SDCA Parameters, Locking of Parameters, Continual Improvement Process
PPAP - process, products acceptance, five batches
Measurement Systems, Metrology, Customer and Organization measurements
Mistake Proofing - Levels and Master Audits
Zero Defect Tool usage in Manufacturing line
FPY - First Pass Yield
Root Cause Analysis, 3P methodology
Machine Capability Study Short term study - Cmk
Control of Visual defects, Missing, Mix up of defects
Plant Lay out, Storage plan and its importance
W C M Parameters Guide lines

Key Takeaways

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Our Initiatives

Productivity Institute

The need for Productivity Institute

Is your work place suffering from poor productivity?
Do you feel that supervision is weak on the shop floor?
Do your shop floor personnel find it difficult to achieve targets?
You have the machine in place, but not the men to optimize usage?

Realizing the need to enhance the skill sets of fresh engineers in mechanical engineering to make "Industry Employable" and to mould them as per the company requirements, IMTMA organizes

The rapid growth of Indian machine tool Industry and the increasing sophistication of machine tool has created the need for a new breed of machine tool technologists.

IMTMA Training